What an AlN submount does
An AlN submount is the ceramic piece between a laser diode and the metal header or butterfly floor. Aluminum nitride is the usual material for InP and GaAs lasers because it removes heat and expands at nearly the same rate as the die.
- Thermal spreading. Polycrystalline AlN conducts 170–210 W/m·K, about 6–8 times standard alumina, so a 200–500 mA CW laser stays inside its junction-temperature limit.
- Mechanical match. CTE of 4.3–4.6 ppm/°C sits next to InP (~4.5 ppm/°C) and GaAs (~5.7 ppm/°C), which limits stress when the module cycles.
- Electrical routing. The ceramic is an insulator. Ti/Pt/Au or AuSn pads carry the die bond and the wire bonds out to the package pins.
AlN compared with other submount materials
| Material | Thermal conductivity | CTE | Typical use |
|---|---|---|---|
| AlN (FerraLink) | 170–210 W/m·K | 4.3–4.6 ppm/°C | InP/GaAs DFB, FP, and datacom lasers |
| Single-crystal SiC | 350–400 W/m·K | 3.7–4.3 ppm/°C | Pulsed lidar, laser bars, GaN RF |
| Alumina | 26–30 W/m·K | Higher than AlN | Low-power, cost-sensitive builds |
AlN is polycrystalline. Grain boundaries scatter heat, which is why it sits below single-crystal SiC. For most telecom lasers that margin is enough, and the CTE match is the reason teams stay on AlN. The broader definition is in what a laser diode submount is , and the side-by-side choice is in AlN vs SiC.
Catalog sizes
FerraLink AlN samples start at $25 and ship in 2–4 weeks. A common footprint is FL-ALN-035455-001 at 3.5 × 4.55 × 0.30 mm with Ti/Pt/Au and AuSn. Smaller squares run from FL-ALN-005 (0.5 × 0.5 mm) through FL-ALN-020 (2.0 × 2.0 mm). A 10-piece box is $250 and includes a material certificate and lot traceability.
Specs and the sample form are on the AlN submount page. If the die is a pulsed lidar emitter or a GaN device, read what a SiC submount is before locking the material.
The part that depends on your die
The rules above hold for most edge-emitter modules. What changes from program to program is geometry, duty cycle, and how hard you are pushing junction temperature — those inputs decide material, thickness, and whether catalog samples are enough.
- Footprint, thickness, and solder pad art for your specific die.
- Reliability vs your duty cycle and cycling profile.
- A short internal-review memo your team can sign off before prototyping.
Go deeper — Pick material
These guides answer adjacent questions teams ask while choosing a submount. Each ends the same way: what you can decide in general, then what needs your die and power.
- ALN vs SiC Submounts: Thermal Conductivity, CTE, and Cost Comparison12 min · Use polycrystalline ALN (170–210 W/m·K) below ~100 W/cm² for InP/GaAs CTE match; choose single-cryst…
- DPC vs AMB vs DCB on Laser Submounts: Metallization Process Guide10 min · When to use direct plated copper (DPC), active metal brazing (AMB), or direct copper bonding (DCB) o…
- Single-Crystal SiC vs Polycrystalline ALN: A Microstructure Explanation5 min · Why single-crystal SiC reaches 350–400 W/m·K while polycrystalline ALN stops at 170–210 W/m·K — phon…
- GaN RF Power Module Submount Selection: SiC vs ALN vs Cu-Mo-Cu6 min · Submount material selection for GaN HEMT and MMIC power modules — thermal conductivity, CTE match, c…
More topics coming — thermal path, attach yield, qualification, and packaging context.
